Product Description:
A turbocharger, often referred to as a turbo, is a device that enhances the performance of an internal combustion engine by increasing the amount of air entering the combustion chamber. It is a form of forced induction system that utilizes the engine's exhaust gases to drive a turbine wheel, which in turn powers a compressor wheel. This compressor wheel draws in ambient air, compresses it, and delivers it to the engine at a higher pressure and density.
Turbine Housing: The turbine housing is the outer casing that houses the turbine wheel. It is typically made of cast iron or stainless steel and is designed to withstand high exhaust gas temperatures.
Turbine Wheel: The turbine wheel is connected to the exhaust side of the turbocharger and is driven by the flow of exhaust gases. It is usually made of a heat-resistant alloy and consists of blades or vanes that harness the energy of the exhaust gases to spin the turbine wheel.
Compressor Housing: The compressor housing surrounds the compressor wheel. It is responsible for directing the compressed air from the compressor wheel to the engine's intake system. Compressor housings are typically made of aluminum or cast iron.
Compressor Wheel: The compressor wheel is connected to the intake side of the turbocharger and is driven by the turbine wheel. It draws air from the atmosphere, compresses it, and delivers it to the engine at a higher pressure. Compressor wheels have aerodynamic blades designed to efficiently compress the incoming air.
Center Section (Bearing Housing/Cartridge): The center section, also known as the bearing housing or cartridge, houses the shaft assembly and bearings that support the rotating components. It contains the lubricating oil passages and seals to prevent oil leakage.
Shaft and Bearings: The shaft connects the turbine wheel to the compressor wheel and rotates on a set of bearings. The bearings allow smooth and frictionless rotation of the shaft. Oil lubrication is provided to the bearings to reduce friction and dissipate heat generated during operation.
Wastegate: Many turbochargers feature a wastegate, which is a valve that diverts exhaust gases away from the turbine wheel to regulate the boost pressure. The wastegate helps prevent overboosting and allows control over the turbocharger's operating pressure.
Intercooler: In some turbocharged applications, an intercooler is used to cool the compressed air before it enters the engine's intake system. The intercooler reduces the temperature of the compressed air, increasing its density and improving engine performance.
Specification :
| Model NO. |
28231-2f650/53039700430 |
Type |
Turbocharger |
| Engine Type |
Diesel Engine |
Material |
Steel |
| Delivery Time |
7days |
Warranty |
6 Months |
| Certification |
CCC, ISO9001, CE, RoHS |
Technics |
Casting |
| Transport Package |
Standard Package |
Quality |
100% New |
| Specification |
25KG |
Trademark |
OEM |
| Origin |
China |
Production Capacity |
5000 Pieces/Months |
What Turbo do :
Twin Turbocharging
Twin turbocharging involves the use of two identical turbochargers, typically of the same size, working in parallel to provide increased airflow and boost pressure. Each turbocharger is responsible for supplying compressed air to a separate set of cylinders or exhaust banks in an engine. Twin turbos can offer improved throttle response, reduced turbo lag, and higher power output compared to a single turbocharger setup.
Two-Stage Turbocharging
Two-stage turbocharging combines the benefits of both low-pressure and high-pressure turbochargers. In this setup, a smaller turbocharger (low-pressure) operates at lower engine speeds to provide quick response, while a larger turbocharger (high-pressure) takes over at higher RPMs to deliver greater boost pressure and airflow. Two-stage turbocharging improves performance across a wider RPM range and optimizes engine efficiency.
Turbocharging in Commercial Vehicles
Turbocharging is widely used in commercial vehicles, including trucks, buses, and heavy equipment. Turbocharged engines in these applications offer improved power, torque, and fuel efficiency, enabling them to handle heavy loads and challenging terrains more effectively. Turbocharging helps commercial vehicles achieve better performance while meeting emission regulations and providing better fuel economy.
Turbocharger Maintenance
Proper maintenance is crucial for the longevity and performance of turbochargers. Regular oil and filter changes are essential to ensure adequate lubrication and prevent oil contamination. It's important to follow manufacturer guidelines for oil specifications and change intervals. Additionally, allowing the turbocharger to cool down before shutting off the engine helps prevent oil coking and extends its lifespan.
Applications:
Twin Turbocharging:
Twin turbocharging involves the use of two identical turbochargers, typically of the same size, working in parallel to provide increased airflow and boost pressure. Each turbocharger is responsible for supplying compressed air to a separate set of cylinders or exhaust banks in an engine. Twin turbos can offer improved throttle response, reduced turbo lag, and higher power output compared to a single turbocharger setup.
Wastegates are used in turbocharger systems to regulate the boost pressure. Traditional wastegates utilize a spring-loaded mechanism to control the opening and closing of the wastegate valve. However, newer turbocharger systems incorporate active wastegate control, where an electronic actuator adjusts the wastegate's position based on real-time data from the engine management system. This allows for precise and dynamic control of the boost pressure, resulting in improved performance and fuel efficiency.
Turbocharger Technology Advancements
Turbocharger technology continues to advance with ongoing research and development efforts. Engineers are exploring innovative materials, such as ceramic turbine wheels, to reduce weight and improve thermal efficiency. Aerodynamic improvements, such as advanced compressor and turbine wheel designs, aim to enhance efficiency and performance. Additionally, integration with hybrid and electric powertrains is being explored to maximize energy recovery and further optimize engine performance.
Turbocharger Maintenance
Turbocharging in Motorsports
Turbocharging has played a significant role in motorsports, especially in disciplines like Formula 1, rally racing, and endurance racing. Turbocharged engines offer high power output, improved torque, and better altitude compensation, making them well-suited for racing conditions. Motorsport applications often push the limits of turbocharger technology, leading to advancements that eventually trickle down to production vehicles.
About our History :
Established in 2012, Guangzhou Dongjie C&&Z Auto Parts Co., Ltd. is a manufacturer and trader specialized in the research, development and production of Auto parts,Brake pads, Shock Absorber, Spring, Electric parts, Plastic parts, Hardware, fastening ect. We are located in Guangzhou, China, with convenient transportation access. All of our products comply with international quality standards and are greatly appreciated in a variety of different markets throughout the world.
Packing and Shipping:
Packaging and Shipping for Automotive Spare Parts
The packaging and shipping of automotive spare parts is critical for ensuring that the parts remain in good condition during transit and that they reach the customer in a timely manner. All automotive spare parts must be packaged securely to protect them from damage, and they must be shipped using a reliable carrier that provides tracking information.
Before packaging automotive spare parts, it is important to inspect them for damage. Any parts that are found to be damaged should be discarded or returned to the manufacturer for repair. Once the parts have been inspected, they should be packaged appropriately. This may include using bubble wrap, foam, or other forms of protective materials to keep the parts safe.
When shipping automotive spare parts, it is important to select a reliable carrier that provides tracking information. The tracking information should be recorded and kept until the parts have been delivered. Additionally, it is important to use the appropriate shipping method depending on the size and weight of the parts.
FAQ:
Q: What's your MOQ?
A: MOQ usually is 20 pieces. (depend on which products you need)
Q: What's your Payment terms?
A: 30% deposit, 70% balance payment before shipment.
Q: What payment method you accept?
A: Bank Tranfer, T/T, Credit Card, PayPal. Western Union.
Q: How do you control your quality?
A: All products were produced in high standards, and has passed component tests, unfinished tests and 100% products testing before delivery.
Q: How do you ship goods?
A: if you have shipping agent in China, we can send goods to your agent warehouse. If don't have agent, we will long cooperated shipping company, you can choose by DHL, Fedex, or UPS. or shipping by sea, we will give you several solutions to choose.
Q: Can we customized the length, size or with different materials?
A: Yes, we will try our best to meet most of your needs.
Q: Can you produce the same product as mine if I provide you a sample?
A: Yes, we are capable of producing the electric parts for the most products.
Q: Can you provide me free sample first?
A: It depends on the sample's cost, normally we can, but client need to pay the shipping cost.
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